Bolt Nail Fastener Screw Counting and Packing Machine

Machine Description：

This counting and packing machine with customized filling system, the vibrating bowl with fiber optic, positioning or visual counting system enable product automatically feeding, counting, filling and packing into roll film form bags. 

It is specifically designed for small granular or regular or irregularly shaped materials such as screws, hardware accessories, electronic components, capsules and tablets. Machine can make various kinds of bag types like pillow bag, 3 side seal bag, 4 side seal bag, linking bags in different size by different models.

Machine Parameter：

Machine Features：

The counting and packing machine is an automated packaging equipment specifically designed for hardware, electronics, pharmaceutical industry such as screws, hardware accessories, electronic components, and tablets. Its core features are mainly reflected in the following aspects:

①Fully Automatic Integration, High Efficiency and Labor Saving

The biggest advantage of this type of machine is that it integrates the tedious manual counting and packaging processes into a one-step automated process.

One Machine Completes All Processes: It can automatically complete the entire process of material sorting and arrangement, accurate counting, bag making, filling, sealing, cutting, and printing the production date.

Saves Labor Costs: One machine can typically replace the repetitive labor of several workers (approximately 2-3 people), significantly increasing packaging speed (which typically ranges from tens to hundreds of bags per minute depending on the material) and effectively reducing labor costs and human error.

②High-Precision Counting, Stable and Reliable

To address the issues of missed or over-counting that are common with small materials, the vibratory plate counting and packaging machine employs various technologies to ensure counting accuracy.

Multiple Counting Technologies: Commonly employs fiber optic sensing, light curtain counting, or intelligent vision dual-mode counting systems, coupled with precise counting control devices, resulting in extremely high counting accuracy (some high-end models can control errors within ±0.1%).

Error Prevention and Re-inspection Mechanisms: Features include material shortage waiting and empty package detection functions. Many models also include double re-inspection or are equipped with high-precision weight sorting scales, automatically rejecting defective products to ensure accurate quantity in each bag.

③High Customization and Compatibility

Due to the wide variety of packaging materials, this type of equipment typically possesses highly customized attributes.

Custom-Made Vibratory Feeders: Vibratory feeders and linear guides are custom-made according to the shape and size of the specific materials, ensuring smooth arrangement of irregularly shaped and standard parts without jamming.

Flexible Combination Configurations: The machine can be equipped with one or more (e.g., 2-10) vibratory feeders, capable of packaging materials of a single specification individually or mixing various different accessories in preset proportions (e.g., furniture assembly accessory kits).

Diverse Sealing Methods: Supports various bag types including three-side seal and back seal, and can be equipped with coding machines, labeling machines, finished product conveyors, and other auxiliary devices as needed.

④Intelligent Control and Safety Design

To lower the operating threshold and ensure production safety, modern vibratory disc counting packaging machines have undergone significant optimization in human-machine interaction and safety protection.

PLC Intelligent Control System: Generally adopts a PLC paired with a color touchscreen. The interface is intuitive and supports Chinese and English switching. Parameter settings are simple and quick, and the machine automatically stops and alarms in case of malfunction, displaying the cause for easy maintenance.

Safety Protection Measures: Dangerous parts of the equipment (such as the cutter and heat-sealing area) are equipped with safety protection devices and emergency stop switches. Operation will immediately stop in case of improper operation or malfunction, ensuring the personal safety of operators.

High-Quality Materials: The machine body is mostly made of stainless steel, which is hygienic, easy to clean, corrosion-resistant, and durable.

Company profile:

Foshan ZHIEN Machinery Co., Ltd.established in 2014 and located at Foshan city of GuangDong province, China.It is a high-tech enterprise specializing in the R&D, manufacturing, and sales of high-end packaging machinery. With over 15 years of experience in the industry, we are committed to providing global customers with efficient, precise, and intelligent one-stop packaging solutions. 

Quality Control & Assurance：

Premium Brand Core Components

All servo motors, electrical elements, pneumatic parts and vibration components are sourced from internationally renowned brands. Strict incoming inspection ensures low failure rate and long-term stable operation.

Full-process Layered Inspection

Every working procedure including assembly, wiring and mechanical debugging is inspected strictly. Defective semi-finished products are not allowed to proceed to the next process to guarantee overall quality.

Actual Material Running Test Before Delivery

Each finished machine undergoes long-time no-load test and real screw & hardware packaging test. We fully verify counting accuracy, feeding stability and sealing performance before delivery.

Industrial Standard Compliance

The equipment is manufactured in accordance with international industrial machinery norms. It is sturdy and durable, adapting to long-time heavy-duty production environment of hardware factories.

Standard Pre-delivery Check & Export Packaging

Comprehensive function and safety inspection is carried out before shipment. Reinforced fumigated wooden cases are used for packaging to avoid collision, extrusion and damage during long-distance transportation.

Corporate Social Responsibility: