Collagen Protein Powder Preamde Zipper Bag Packing Machine

Machine Description：

This premade bag packing machine with customized dosing system, the servo auger filler enable product product automatically feeding, metering, filling and packing into premade bags. 

It is widely use in food industry and daily chemical industry for powder products like protein powder, milk powder, tea powder, coffee powder, baking powder, spice powder, detergent powder, ect. It is suitable for various kinds of premade bag like 3/4 side seal flat bag, doypack bag, zipper bag, flat bottom stand-up bag and special-shaped premade bags.

Machine Parameter：

Machine Features：

The 8-station rotary doypack packaging machine core features are its highly efficient fully automated process, wide adaptability to products and bag types, highly intelligent control, and reliable safety and quality assurance.

①Highly Efficient Fully Automated Process

This equipment integrates multiple steps in the packaging process into a continuous rotary motion. This integrated design improves production efficiency, with packaging speeds typically reaching 20 to 50 bag/min (per product characteristics and bag size).

A typical 8-station workflow is as follows:

Bag picking up → Date coding/Zipper opening → Bag opening → Product filling → Spare station → Bag arranging → First sealing → Second sealing & output

②Wide Material and Bag Type Adaptability

A significant advantage of the 8-station rotary doypack packing machine is its strong compatibility, capable of handling various material forms and different styles of packaging bags.

By changing different metering and feeding devices, various materials like granule, powder or liquid products can be accurately packaged. Besides it is capable of handling various pre-made bags, including flat bags, stand-up pouches, zipper bags, ect.

③Intelligent Control and Convenient Operation

Modern 8-station bag feeding machines generally adopt advanced control systems, simplifying operation and maintenance.

Employing PLC and HMI touch screen, operators can intuitively set and monitor various parameters. Machine equipped with servo motor drives, allowing for one-button automatic adjustment of the gripper width at all 8 stations, quickly switching between different bag sizes, greatly saving debugging time. With parameter memory to store production parameters for different products, which can be quickly recalled when changing products, enabling flexible production.

④Reliable Safety and Quality Assurance

To ensure production safety and packaging quality, the equipment incorporates multiple detection and protection mechanisms.

Machine with automatic detection function that no bag, no filling and no filling, no  sealing to avoid material waste. Besides, machine with safety devices that will automatically stop and sound an alarm when there is insufficient air pressure, heating element malfunction, or the protective door is not closed.

Machine Details：

Machine whole set consists of screw feeding conveyor, servo auger filler with dust collecting device and the 8 station rotary premade bag packing machine. 

①Screw feeding conveyor with vibrating storage hopper to feed powder product up to the auger filler continuously.

②Customized servo auger filler by precisely controlling the rotation number of the servo motor to dispense a specific volume of powder with high precision.

③Machine equips with independent dust collection or removal devices to promptly remove floating dust during the filling process, preventing contamination of the sealing area and ensuring the packaging remains airtight and clean.

④Rotary machine automatically completes the entire process from picking pre-made bags to output finished products via a 8 station rotating turntable.

Company Advantage：

1.Full-Process Closed-Loop Quality Control System

We strictly abide by ISO9001 international quality management system standards, and have established a full closed-loop quality control system from raw material incoming inspection, parts processing, complete machine assembly, commissioning and testing to factory acceptance. We have formulated full-process quality inspection standards and specifications for each set of equipment, realizing "mandatory inspection for each process, unqualified products will never flow into the next link", and guaranteeing a 100% factory qualification rate of all products.

2. Strict Selection of Core Raw Materials and Components

We have established a strict supplier access and assessment system. The core electrical and pneumatic components all adopt international first-tier brands such as Siemens, Mitsubishi, Schneider, and SMC. Before incoming, raw materials and core components must go through multiple performance tests, material verification and qualification audit, and unqualified raw materials are firmly rejected. This ensures the long-term stable operation of the equipment from the source, greatly reduces the equipment failure rate, and extends the service life of the equipment.

3.Refined Production Technology & Strict Factory Testing

Relying on 6 standardized production workshops, we adopt refined production and processing technology, with the processing accuracy of core components reaching micron level, and the assembly process fully follows standardized operation instructions. After assembly, each set of equipment must go through dozens of factory inspection items, including more than 72 hours of continuous no-load operation test, material load commissioning, packaging accuracy calibration, safety performance test, and sealing performance test. Only equipment that 100% passes all tests can be approved for delivery, ensuring that the equipment can be put into production quickly after arriving at the factory without repeated debugging.

4. Global Market Compliance Certification Adaptation

Our equipment can fully adapt to the world's mainstream industry certification standards such as CE, FDA, ISO according to the customer's target export market, meeting the market access requirements of more than 100 countries and regions including North America, Europe, Southeast Asia, the Middle East, and Latin America. This helps customers' products smoothly enter the global market, and eliminate compliance barriers to cross-border trade.

5. Full Life Cycle Quality Traceability System

We assign a unique product number to each set of equipment delivered from the factory, and establish a complete production, testing and delivery file, to realize full life cycle quality traceability of the equipment. For subsequent after-sales maintenance, parts replacement, and technical upgrading, we can accurately match the original parameters and schemes through the product number, providing customers with long-term and accurate quality assurance and technical support.

ZHIEN Service:

Pre-sales Service: Customized solutions per packaging request

1.Needs Analysis and Site Survey

2.Customized Solution Design

3. Technical Consultation and Material Trial Run

Sales Service: Efficient Delivery, Guaranteed Implementation

1. Strict Production and Quality Control

2. Professional Installation and Commissioning

3. Systematic Operation Training

After-sales Service: Rapid Response, Lifetime Support

1. Rapid Fault Response

2. Lifetime Technical Support and Maintenance

3. Spare Parts Supply and Upgrades

4. Regular Follow-up Visits and Inspections

FAQ:

Q1:Are you factory or trading company?

A1:We are factory for automatic packaging machines over 15 years experience.

Q2:How to make sure the machine is suitable?

A2:We have professional engineering team to do customized solutions per your request.And free testing before order is available for your reference.

Q3:How to ensure the machine quality after order?

A3:We will update the production process & do final testing for machine running for you review by videos.

And it is available to arrange quality checking by yourside or the third party.

Q4:What's the solution for machine problem?

A4:All machines are well debugging before delivery.

We provide video call as online technical support if machine have any problemFree extra spares also available for easy replacement.

Q5:How is the transaction process?

A5:First, we send detailed quotation per your packing request. 

     Second, proforma invoice will be sent for your confimation.

     Third, deposit made by TT to start production work.

     Fourth, testing video will be sent for your checking after machine ready.

     Fifth, make balance and we do export package for shipping.