Medical Bandage Mask Servo Flow Packing Machine

Machine Description：

This flow packing machine also called semi-automatic pillow packing machine typically refer to automated equipment where manual intervention or assistance is required in certain stages of the packaging process. 

It gets its name from the pillow-like shape of the packaged product. It is widely used in automated production line packaging for regular-shaped objects such as food product of cookies, biscuit, bread, candy, energy bar, chocolate, ice lolly and non food product of soap, bandage, mask, cutlery, hardware parts, ect. 

Machine Parameter：

Machine Features：

Servo flow packing machine is automated packaging equipment integrating advanced servo control technology. Compared to traditional frequency conversion packaging machines, they offer significant improvements in precision, efficiency, intelligence, and stability. Based on its core advantages, the characteristics of servo pillow packaging machines are mainly reflected in the following aspects:

①Extremely High Control Precision and Positioning Capability

Servo pillow packaging machines use servo drives and servo motors, achieving precise control of mechanical motion through closed-loop control (current loop, speed loop, or position loop).

Precise Cutting: High-precision photoelectric color mark tracking ensures the cutter accurately cuts at the color mark position on the packaging bag. Sealing accuracy is typically ±0.5mm, greatly reducing packaging material waste.

Automatic Deviation Correction: Equipped with an automatic deviation correction function, it prevents the film from swaying left and right during operation, ensuring a square and aesthetically pleasing bag shape.

②Powerful Intelligent and Automated Functions

The servo system is software-controlled and features multiple intelligent protection functions, significantly reducing scrap rates and raw material losses:

Anti-empty bag/no-material shutdown: Sensors detect when there is no product on the conveyor belt, automatically stopping cutting to achieve "no product, no packaging," saving packaging film.

Anti-miscut/anti-material cutting protection: When material conveying is ahead or behind, the system automatically detects and stops the cutting action to avoid damaging the product or the blade.

Fault self-diagnosis: It has real-time error detection and alarm functions, and the touchscreen clearly displays the cause of the fault, facilitating quick troubleshooting and maintenance, reducing downtime.

③High-efficiency production and convenient changeover

High-speed packaging: The servo system has a fast response speed, with packaging speeds typically reaching 30-200 bags/minute, far exceeding ordinary machinery.

Quick changeover: Operation is very convenient, typically equipped with a 10-inch color LCD touchscreen (HMI). When changing to different product specifications, simply call up the preset formula parameters on the screen, and the bag length and other parameters can be automatically adjusted with a single click, reducing changeover time to a few minutes to a dozen minutes.

④Stable Performance and Simple Mechanical Structure

Simple Transmission: Servo pillow packaging machines typically employ a simple mechanical structure design (such as dual-servo or four-axis servo drive), resulting in a simple transmission system, smooth operation, low vibration, and easier maintenance.

High Adaptability: Equipped with an independent PID temperature control system, it can adapt to the sealing requirements of various packaging materials such as PE, OPP, composite film, and aluminum foil film, producing tight and aesthetically pleasing seals.

Machine Details：

Machine commonly consists of manual feeding conveyor and the servo flow packing machine.

①The manual feeding conveyor is customized per product characteristic and placement for machine automatic conveyor to feed in bagging machine.

②Servo flow packing machine automatically completes the entire process of roll film bag making, product wrapping, bag sealing and bag cutting.

Company profile:

Foshan ZHIEN Machinery Co., Ltd. is a professional manufacturer integrating R&D, production and global sales of automatic packaging equipment. We own standardized production workshops, advanced precision processing facilities and a complete quality management system.

We focus on developing high-performance servo-driven packaging machines specially for disposable face masks. Our equipment is widely applied in medical supplies factories, hygiene product manufacturers and protective goods production lines around the world. Adhering to technological innovation and strict quality standards, we provide customized packaging solutions and full-cycle pre-sales and after-sales services. We are committed to being your most reliable long-term partner in the hygiene and protective product packaging industry.

Technical Advantages：

Professional Design for Disposable Face Masks

This servo packaging machine is tailor-made for single-piece and multi-piece disposable face masks. It perfectly fits the soft and foldable features of masks, ensuring stable feeding, neat arrangement and no distortion during the whole packaging process.

High-precision Servo Drive System

Equipped with full servo motor control, the machine delivers accurate positioning, stable operation and flexible speed regulation. It realizes synchronous coordination of feeding, film wrapping, sealing and cutting, greatly improving packaging precision and consistency.

High-speed & Efficient Continuous Production

The fully automated workflow enables non-stop mass production. It features fast packaging speed and large output capacity, effectively saving labor costs and meeting the high-volume production demands of mask manufacturers.

Excellent Sealing Performance

Adopts constant-temperature heat sealing technology. The sealing edges are firm, flat and wrinkle-free. With outstanding dust-proof and moisture-proof effects, it keeps masks clean and hygienic during storage, transportation and use.

FAQ:

Q1: What kind of products can this machine pack?

A: This machine is tailor-made for packaging regular disposable face masks, and it works well for mass production.

Q2: Will the masks get squashed or damaged while packaging?

A: Don’t worry about that. We optimized the material conveying structure. Masks are delivered gently during the whole process, so no extrusion or deformation will happen.

Q3: How is the sealing effect?

A: The heat sealing part works stably. Each package is sealed firmly and neatly, which can keep dust and dirt away from the masks effectively.

Q4: Can I adjust the machine for masks of different sizes?

A: Sure. You can simply change relevant parameters on the touch screen. It won’t take much time to switch between different mask specifications.